Product Application
Epoxy orange peel finishes are mainly used in electronics, food, precision instruments, pharmaceutical chemicals, communication equipment, electricity, and other fields.
Epoxy Orange Peel Finish Coating Structure
Construction Technology
| Construction sequence | Construction process | Optional materials | Material quantity | Construction method |
| 1 | Concrete base layer | Grinding | ||
| 2 | Epoxy primer layer | KS-101 epoxy floor paint primer | 0.15-0.20kg/m² | Scraping |
| 3 | Epoxy mid-coat mortar layer | KS-102 epoxy floor paint mid-coat | 0.30-0.40kg/m² | Scraping |
| 4 | Epoxy mid-coat putty layer | KS-102 epoxy floor paint mid-coat | 0.10-0.15kg/m² | Scraping |
| 5 | Epoxy wash layer | KS-103 epoxy floor paint topcoat | 0.05-0.10kg/m² | Scraping |
| 6 | Epoxy self-leveling flat paint layer | KS-105 epoxy orange peel topcoat | 0.70-0.90kg/m² | Troweling |
| Process name | Specific practices and requirements |
| Base surface treatment | Clean up the dust, gravel, and other debris on the base surface to be constructed, and polish the base surface with a professional grinder. For the local unevenness and cracks of the base surface, deep cutting and cleaning are carried out and then filled with epoxy resin mortar. |
| Primer layer | After vacuuming the base surface, epoxy primer can be applied while the base surface is being treated. Use high-solid epoxy primer (main paint and curing agent are mixed in proportion and stirred evenly), and roll it evenly with a roller without missing any paint. |
| Mortar layer | After the base surface primer coating construction is completed, epoxy mortar floor construction is carried out. The purpose is to increase the ground's resistance to heavy pressure and impact. After mixing and stirring the color paint and curing agent in proportion (weight ratio) evenly, slowly add an appropriate amount of quartz sand (mesh number: 80~140 mesh); use a toothed trowel to scrape and make the surface smooth. |
| Putty layer | Mix the paint and curing agent in proportion, stir well, add appropriate amount of quartz powder and stir, scrape the surface twice with a trowel, wait for the first coat to dry, then polish and scrape the second coat to make the surface smooth. |
| Top coating | (1) After the epoxy putty layer is completely dry and cleaned, mix the pure epoxy resin orange peel anti-slip topcoat paint and pure epoxy resin orange peel anti-slip topcoat curing agent with a stirrer in proportion, and the construction personnel use a 1MM toothed trowel to trowel the materials evenly, and try to make the thickness uniform. (2) Roughening of the topcoat: Within 10 minutes after the topcoat material is troweled, another construction worker wears spiked shoes and uses a roughening roller to roughen the surface evenly, paying special attention to the joints and carefully roughening them back and forth to ensure that the size of the orange peel texture at the joints is uniform. |
| Maintenance | After the topcoat is completed, the relevant construction materials and tools are moved away from the site, and the finished surface is tightly sealed and protected. People are allowed to enter and walk at least 24 hours later, and no mud or sand is allowed to be brought in. It usually takes 7 days for the paint film to completely cure, and other construction, transportation, installation, etc. should be avoided during this period. Acceptance criteria: The overall color of the floor is consistent, no blistering, no shedding (epoxy orange peel anti-slip floor is divided into large orange peel and small orange peel, the construction process is almost the same, mainly in the topcoat composition and ratio are slightly different). |
Color Customization
Finished Product Maintenance
·After the epoxy floor is constructed, it needs to be cured for 7-10 days before it can be put into use. During the curing period, water or other solutions should be avoided from soaking the surface.
·It is recommended that personnel entering the workshop change into rubber-soled shoes to avoid bringing mud and sand from outside into the workshop and scratching the floor.
·For hardware such as iron chairs, iron tables, iron shelves, etc., it is recommended to wrap their feet with soft plastic or rubber to avoid scratching the floor during use.
·The forklift needs to fully lift the pallet off the ground. Please pay special attention to the pallet corners when turning, and do not scratch the floor.
·Please use a soft mop or a wet and dry vacuum cleaner to clean the floor. It can be cleaned with clean water or detergent.
·Before the equipment enters the factory, it is recommended to lay a hard cardboard box as a bottom to avoid scratching the floor during transportation of the equipment.
·Please use hard or elastic rubber wheels for the wheels of carts and pallets. It is recommended to use them separately inside and outside the factory.
